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Friday, October 29, 2021

Frame / jig / strong back

 the frame 

 Jig / Frame is used to locate the bulkheads and provide support whilst the hull is planked. 

As mine will have to be movable due to my different work areas.  I will build the frame as per the B&B drawings then mount it to skid so can be moved by a forklift / Over head crane. 


My material for the frame was scrap from packaging crates and skids. 


4x ( 2407x140x36 ) 8’ x 6x2
5x (1143-1026) 8’ x 6x2 10
pieces between those two measurements
10 x (1400 - 1252) 6x2 5 pieces
10 x random supports less than 1000mm



8 x plywood for gussets 203mm X 203 mm
2 x plywood straps for stern 
 
 
 
 Cut list.  Elenie is doing the plywood braces and ripping the 2x12 in her IA shop class this week.




6x2 and 6x10 from packaging - cost $0

 

21/Nov/2021 

Base of strong back and most of the uprights set up squared, levelled and elevation set.  

My shop floor is not level and the scrap lumber I used would cover all the defects you’d find in the picked over lumber pile at any hardware store.  So instead of relying on the elevation from the base of the jig as per the drawing, I have set up a laser level on the Center line of the boat and about 150mm above the finished hull level.  I have landmarked it vertical and horizontal in several places on the building and made a fixed bracket so I can’t reset it if required or transfer to a different location  and maintain the same elevation.  

I have bolted the strong back to the shop floor with thread rod so I could adjust square and used chocks near the mid line of the boat to straighten the long rails. 

I have levelled the strong back to with in a mm from bow to stern and port to starboard.  

I double checked the Center line with a string line and all looks good. 

Placing the steam support is probably the next challenge, it’s not vertical. 

I hope with the work to set this it will give me a good foundation to hang the frames, which will need to be set for location and elevation as well as the vertical 2x6 that supports them is another variable.  





Review. 

I should not have used the low quality lumber I did.  It warped, twisted and cupped. This meant when i hung the transom it was 5mm out, which required removing all the frames up to frame D and reseting them. 











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